Commercial and Industrial Floors
Simiron industrial epoxy floor coating systems for manufacturing plants, warehouses, distribution centers, and heavy commercial facilities throughout Wilmington NC and coastal North Carolina.
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Industrial Epoxy Floor Coatings for Wilmington NC Manufacturers and Warehouses
Ascend Coatings LLC installs Simiron industrial epoxy floor coating systems designed specifically for high-traffic manufacturing, warehouse, and commercial environments across Wilmington and coastal North Carolina. Bare concrete in a factory or warehouse is a liability: it generates dust, absorbs oil and chemicals, deteriorates under forklift traffic, and creates safety hazards. A Simiron epoxy floor system eliminates all of those problems.
Simiron epoxy creates a rigid, highly cross-linked, chemically inert surface that forms a molecular bond with your concrete substrate. The result is a floor that resists chemical spills, endures forklift and heavy equipment traffic, meets OSHA safety requirements, and provides a bright, professional finish that lasts 10 to 20 years or more under hard industrial use.
Chemical Resistance
Resists oils, fuels, hydraulic fluid, acids, solvents, and industrial cleaners that destroy bare concrete.
Impact Resistant
Rigid, cross-linked molecular bond withstands forklift traffic, pallet jacks, and heavy machinery daily.
10 to 20+ Year Service Life
Properly applied Simiron epoxy systems routinely outlast the concrete beneath them in industrial settings.
Bright, Reflective Finish
High-gloss finish improves facility lighting efficiency and visibility for safer, more productive operations.
OSHA Safety Compliance
Color zoning, safety line marking, and slip-resistant aggregates meet OSHA workplace safety requirements.
Seamless and Sanitary
Non-porous surface eliminates harbors for bacteria, mold, and contamination. Meets FDA, USDA, and GMP standards.
Our Industrial Floor Coating Process
Surface preparation is everything in industrial floor coating. The number one cause of epoxy floor failure is inadequate prep. Ascend Coatings uses professional diamond grinding equipment to properly profile concrete before any coating is applied.
- 1
Site Assessment and Consultation
We visit your facility, assess floor condition, test for moisture vapor transmission, identify contamination zones, and document all cracks, joints, and damaged areas.
- 2
Diamond Grinding and Surface Profiling
Concrete surface profile (CSP) is established using industrial diamond grinders to remove existing coatings, laitance, and contamination and to open the concrete pores for maximum epoxy penetration.
- 3
Crack and Joint Repair
All cracks are filled with epoxy injection or rigid filler. Control joints are filled or re-saw-cut as appropriate for the coating system selected.
- 4
Primer Application
Low-viscosity Simiron epoxy primer penetrates the concrete profile and seals the surface for a strong, void-free bond with the build coat.
- 5
Build Coat Application
Simiron broadcast or body coat epoxy is applied at the specified mil thickness and optionally broadcast with decorative flake or quartz aggregate for slip resistance and appearance.
- 6
Safety Markings and Line Striping
OSHA-compliant safety lines, walkway zones, forklift lanes, and hazard markings are applied while the topcoat is fresh for maximum adhesion and longevity.
- 7
Topcoat and Sealer
Clear urethane or epoxy topcoat seals the system, provides chemical resistance, and delivers the final gloss level specified for your facility.
Industries and Facilities We Serve
- Manufacturing plants and production floors
- Automotive assembly and repair facilities
- Distribution centers and logistics warehouses
- Aerospace and defense facilities
- Food and beverage processing plants
- Pharmaceutical and clean room environments
- Commercial kitchens and food service operations
- EV battery and electronics manufacturing
- Agricultural and farm equipment facilities
- Chemical processing and storage areas
- Military and government facilities
- Healthcare and medical device facilities
What We Protect Against
Chemical Exposure
- Motor oils and petroleum products
- Hydraulic fluids and lubricants
- Industrial acids and solvents
- Cleaning chemicals and degreasers
- Food processing acids and liquids
Mechanical Abuse
- Forklift and pallet jack traffic
- Heavy machinery vibration and impact
- Steel wheel caster equipment
- Dropped tools and equipment
- High-pressure wash-down cycles
Environmental Factors
- Thermal cycling and temperature swings
- Moisture vapor transmission
- Surface contamination and bacteria
- UV exposure in dock and skylight areas
- Coastal humidity and salt air exposure
Frequently Asked Questions
What is Simiron epoxy and why does Ascend Coatings use it?
Simiron is a professional-grade, industrial epoxy floor coating system formulated for heavy commercial and manufacturing environments. It forms a rigid, highly cross-linked, chemically inert surface that bonds at a molecular level with your concrete substrate. We use Simiron because it delivers consistent, long-lasting results in the demanding coastal North Carolina climate and in high-traffic industrial settings.
How long does industrial epoxy floor coating last?
A properly installed Simiron epoxy floor system in a manufacturing or warehouse environment typically lasts 10 to 20 or more years before requiring recoating. Service life depends on traffic intensity, chemical exposure, and maintenance practices. Ascend Coatings performs thorough surface preparation, including grinding and profiling, to ensure maximum bond strength and longevity.
Can you apply safety line markings and color zoning to factory floors?
Yes. Ascend Coatings installs full OSHA-compliant safety line markings, pedestrian walkway stripes, forklift lane markings, hazard zone delineation, and color-coded work area zoning as part of every industrial floor coating project. Safety striping is applied using durable epoxy or polyurethane line marking paint designed to withstand forklift traffic.
How much does industrial epoxy floor coating cost in Wilmington NC?
Factory floor epoxy coating costs in Wilmington and coastal North Carolina vary based on floor condition, square footage, system selected, and prep requirements. Projects requiring significant crack repair, joint filling, or diamond grinding to address contamination will cost more than floors in good condition. Contact Ascend Coatings for a free site visit and written estimate for your facility in the Wilmington area or coastal NC.
How long does it take to coat a factory floor?
Most industrial floor coating projects are completed in 2 to 5 days depending on square footage and the number of coats required. Epoxy systems require cure time between coats. We work with facility managers to schedule application during planned maintenance windows, weekends, or off-shift hours to minimize production downtime.
Can epoxy floor coating be applied over old, damaged concrete?
In most cases, yes. Our process includes diamond grinding to remove surface contamination, laitance, and previous coatings, followed by crack repair and joint filling as needed. Concrete that is structurally compromised may require remediation before coating. We assess every floor before proposing a system to ensure the coating will bond properly and perform as expected.
Get an Industrial Floor Coating Estimate
Ascend Coatings serves manufacturing plants, warehouses, and commercial facilities throughout Wilmington NC, New Hanover County, Brunswick County, Pender County, Onslow County, and all of coastal North Carolina. Contact us for a free site visit and written proposal.